Academic articles

Discrete event simulation on the Macintosh for business students - aGPSS and alternatives


The paper first discusses the importance of discrete event simulation (DES) in the business school curriculum. It next notes how small Macintosh lap tops have become increasingly popular among business students. We next discuss what DES software is available on the Mac, first directly, then indirectly by running DES software for Windows in some way on the Mac. Noting that there is not much simple DES software on the Mac, but yet a great demand for such software from many business students, we turn to the transfer of one pedagogical software system, aGPSS, from Windows to the Mac. We here first give a brief historic background of aGPSS. Next we discuss some of the problems encountered when transferring aGPSS to the Mac. The paper ends with a brief discussion of some pedagogical aspects of using aGPSS on the Mac in the teaching of basic management science.

High level architecture (HLA) compliant distributed simulation platform for disaster preparedness and response in facility management


By imitating chaotic disaster situations in risk-free settings, disaster-related simulation can be helpful for training of response participation, damage evaluation, and recovery planning. However, each single simulation needs to interact with others because different simulation combinations are required due to numerous disasters and their complex effects on facilities, and diverse response efforts. We therefore developed a distributed simulation platform for disaster response management by using the High Level Architecture (HLA) (IEEE 1516) to promote its future extendibility. With a focus on the facility damage after an earthquake and fire, disaster response simulations—including evacuation, emergency recovery, and restoration—interact with a seismic data feeds, and structural response and building fire simulations. This base platform can provide information on possible damages and response situations to reduce confusions in disaster responses. With the strongest features of HLA, which is reusability and extendibility, additional disaster simulators could be coupled for all-time disaster management.

Simulation of maintenance strategies in mechanized tunneling


Mechanized tunneling is one of the most common methods used for underground constructions for infrastructure systems. Since a tunnel boring machine (TBM) represents a non-redundant single machine system, the efficiency of maintenance work highly impacts the overall project performance. The wear and tear of cutting tools is a critical, but mostly unknown process. To plan the maintenance work of cutting tools efficiently, it is necessary to know the current tool conditions and adapt the planned maintenance strategies to the actual status accordingly. In this paper, an existing theoretical empiric surrogate model to describe cutting tool conditions will be used and implemented as a software component within a process simulation tool that manages TBM steering parameters. Further, different maintenance setups for TBM cutting tools are presented and evaluated. To prove the capability of the presented approach, a case study will show the effects that improved maintenance work can have on project performance.

Simulation of automated construction using wire robots


Despite a high potential to improve the productivity, quality and safety and also to reduce costs, automated technologies are not widely spread in the construction sector. This paper presents a simulation-based approach to analyze the technical and economic feasibility of wire robots for automated construction in future investigations. Masonry buildings are considered as an appropriate application case due to repetitive construction procedures and high demands concerning accuracy of construction. A simulation model representing the fundamental mechanics of a wire robot is created. Special focus lies on creating collision-free motion profiles which can be exported to the robot control system. BIM models can be used to set-up the simulation model and to prepare the required input data. Following a modular structure, the model can be applied with different purposes in the exploration of the approach. The construction of a one-story masonry building serves as case study proving the concept’s functionality.

Framework for standardization of simulation integrated production planning


Production planning is a complex problem that is typically decomposed into decisions carried out at different control levels. The various methods used for production planning often assume a static environment, therefore, the plans developed may not be feasible when shop floor events change dynamically. In such an operating environment, a system simulation model updated with real-time data can be used to validate a proposed plan. In this paper, we propose a framework to evaluate and validate the feasibility of high-level production plans using a simulation model at a lower level thereby providing a base for improving the upper level plan. The idea is demonstrated with an assembly plant where the aggregate plan is evaluated using discrete event simulation (DES) of shop floor operations with resources allocated according to constraints imposed by the aggregate plan. We also discuss standardized integration interfaces required between simulations and production planning tools.

Impact of time bound constraints and batching on metallization in an opto-semiconductor fab


Time bound sequences are constraints deemed necessary to ensure product quality and avoid yield loss due to time dependent effects. Although they are commonly applied in production system control they cause severe logistical challenges. In this paper, we evaluate the effects of time constraints in combination with batching on a real metallization work center of an opto-semiconductor fab. We use simulation to analyze the impact of these production constraints and point out potentials to increase work center performance. We have a closer look at the required planning horizon, the influence of dedication, the capacity loss due to time bounds and the effects of batching strategies on wafer cost. Our results show the importance to tackle these issues. Furthermore, we will discuss actions taken in response to the experiments.

Standards based generation of a virtual factory model


Developing manufacturing simulation models usually requires experts with knowledge of multiple areas including manufacturing, modeling, and simulation software. The expertise requirements increase for virtual factory models that include representations of manufacturing at multiple resolution levels. This paper reports on an initial effort to automatically generate virtual factory models using manufacturing configuration data in standard formats as the primary input. The execution of the virtual factory generates time series data in standard formats mimicking a real factory. Steps are described for auto-generation of model components in a software environment primarily oriented for model development via a graphic user interface. Advantages and limitations of the approach and the software environment used are discussed. The paper concludes with a discussion of challenges in verification and validation of the virtual factory prototype model with its multiple hierarchical models and future directions.

A discrete event simulation model of the Viennese subway system for decision support and strategic planning


In this paper, we present a discrete event simulation model of the Viennese subway network with capacity constraints and time-dependent demand. Demand, passenger transfer and travel times as well as vehicle travel and turning maneuver times are stochastic. Capacity restrictions apply to the number of waiting passengers on a platform and within a vehicle. Passenger generation is a time-dependent Poisson process which uses hourly origin-destination-matrices based on mobile phone data. A statistical analysis of vehicle data revealed that vehicle inter-station travel times are not time- but direction-dependent. The purpose of this model is to support strategic decision making by performing what-if-scenarios to gain managerial insights. Such decisions involve how many vehicles may be needed to achieve certain headways and what are the consequences. There are trade-offs between customer satisfaction (e.g. travel time) and the transportation system provider’s view (e.g. mileage). First results allow for a bottleneck and a sensitivity analysis.

Increasing capacity utilization of shuttle trains in intermodal transport by investing in transshipment technologies for non-cranable semi-trailers


For shuttle trains with a fixed transport capacity which are the dominant operating form in intermodal transport, increasing capacity utilization is of crucial importance due to the low marginal costs of transporting an additional loading unit. Hence, offering rail-based transport services for non-cranable semi-trailers can result in additional earnings for railway companies. However, these earnings have to compensate for the investment costs of the technology. Based on a dynamic investment calculation, this paper presents a simulation model to evaluate the economic profitability of transshipment technologies for non-cranable semi-trailers from the railway company’s perspective. The results depend on the capacity utilization risk faced by the railway company. In particular, if the railway company does not sell all the train capacity to freight forwarders or intermodal operators on a long-term basis, investing in technology for the transshipment of non-cranable semi-trailers can be economically profitable.

A simulation approach for multi-stage supply chain optimization to analyze real world transportation effects


The cost effective management of a supply chain under stochastic influences, e.g. in demand or the replenishment lead time, is a critical issue. In this paper a multi-stage and multi-product supply chain is investigated where each member uses the (s,Q)-policy for inventory management. A bi-objective optimization problem to minimize overall supply chain costs while maximizing service level for retailers is studied. Optimal parameter levels for reorder points and lot sizes are evaluated. In a first step a streamlined analytical solution approach is tested to identify optimal parameter settings. For real applications, this approach neglects the dynamics and interdependencies of the supply chain members. Therefore a simulation-based approach, combining an evolutionary algorithm with simulation, is used for the optimization. The simulation-based approach further enables the modelling of additional real world transportation constraints. The numerical simulation study highlights the potential of simulation-based optimization compared to analytical models for multi-stage multi-product supply chains.